Do you have a Roberts Revival R250 or R550 radio with no sound? It’s a common problem with these radios most likely due to plugging in the wrong power adapter or replacing the battery with it switched on and accidentally reversing the connections. All you need is a voltmeter, soldering iron and some spare parts and it’s a fairly easy fix.

Warning – this gets technical but it’s really not difficult and you can have your radio working again in an hour or so.

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After the obvious check that both speaker leads are connected, the first suspect is the volume control on the mini-circuit board. Connect a battery or 9v power source and measure the voltage either side of the the on/off switch on the volume control to make sure it’s not open circuit. If there’s 9v one side of the switch and 0v the other regardless if it’s switched on or not the volume control switch is broken and needs replacing. It’s very common fault as the spring contacts break inside the control and may not even click in the off position. More on that later – see Roberts R250 / R550 – Volume Control Fault.

The second suspect is the 8-pin audio output chip that’s mounted close to the volume control on the main circuit board. Connect a battery or 9v power source and measure the voltage at pin 1of the 8-pin chip it should be about 9v. Pin 1 is marked on the printed circuit board. Try measuring voltage at pin 2, to the right of pin 1. If it reads 0v try disconnecting the loud speaker to see if the 470uF coupling capacitor is faulty. If it still shows 0v the chip has blown and must be replaced. If there’s around 4v on pin 2 the chip is probably working and if the voltage shows as 0v with speaker connected replace the 470uF capacitor as it will probably show as low resistance or short circuit. It’s just possible to replace the capacitor without taking out the main chassis.

To replace the audio chip you need to remove the PCB along with the top dial that’s held in place by two screws either side of the handle and the wooden blocks inside at each end. The blocks slide out after a small retaining screw is removed from the block nearest the battery and the telescopic aerial is unscrewed. The aerial is often loose or the 3mm screw missing. It’s a bit fiddly to slide out the end blocks and it’s possible to remove the main radio chassis with one block still in place if one refuses to move.

With the main chassis removed use a solder sucker or copper braid to remove as much solder as possible from the 8-pin chip. Then gently prise it out being careful not to break any copper tracks. Solder suckers work best as it’s faster and less heat required to remove the solder. With most solder removed applying heat from a soldering iron directly to a pin and gently moving the pin can help free each leg making it easier to push the whole chip out. Some pins may be folded over so need prising up with a fine flat blade screwdriver first.

Audio IC Chip

Audio IC Chip

Sometimes you find the chip is glued in from glue they put around the larger components to stop them vibrating. It’s elastic glue and pulls away with a bit of force. With the chip free you should see the part number. There are two types: SIA2201X01 often just marked 2201 and the TDA7231 (used in the R550). If you can’t read the number look at the PCB – if pins 5 to 8 are all joined together it’s a TDA and it’s easier finding replacement parts. Roberts Radio spares are available but the older analogue parts are more difficult to find. If you can’t locate a 2201 part don’t throw the radio away! It’s still possible to repair it using a substitute LM386N-4 with a little tweak to pin 7 and 8. Just Google the recommended circuit configuration to see the difference. Pins 1-6 are the same and no change is necessary. The parts cost a few pounds so not an expensive repair if you have the tools and time.

Replace the chip taking care not to over heat each pin when soldering it in. I never bend the pins over when fitting just in case I want to repair it again as a second removal will often weaken the copper tracks and require additional fine wires to make good the broken tracks. Also make sure no adjacent pins have become accidentally joined by too much solder. Pins 1-4 should always be separate.

With the chip replaced connect the power and the radio should spring into life. If there’s still no sound and the 4v is now present at pin 2 then more investigation is needed but at least the audio chip should be functioning.

For other Roberts Radio Revival series faults try Roberts R250 – No MW / LW Hiss Fault